Welding Column and Boom Automatic Pipe Welding Manipulator
The automatic welding center is composed of three series of varieties, including welding column and boom, welding rotator, welding positioner, etc.
And is used in conjunction with DC automatic submerged arc welding machine.
The electrical appliances can be controlled individually or can be controlled in a trinity. Metal structural parts are automatically welded, with convenient and flexible operation, reliable performance, and strong matching.
It is an ideal welding equipment to ensure welding quality and improve work efficiency.
It can be purchased as a set or as a single piece, and can be designed and manufactured according to user requirements.
1. Welding type: SAW/MAG, MIG, TIG.
2. Optional: Cross fine adjustment, weld tracking system, flux recovery system, etc.
3. Welding method: Inside welding, Outside welding.
4. Vertical stroke and Elevation stroke can be customized according to requirements.
5. It can be used with Welding Turning Roll (Welding Rotator) or Welding positioner to realize automatic welding.
MISA Welding Column And Boom
Column And Boom With Welding Turning Rolls Column And Boom With Welding Positioner
Why Choose Weld-Fab Column And Boom?
√ Standard match with CSA & CUL and CE
√ Professional design team
√ Motor power supply is equipped with safety protection
√ Perfect after-sales
√ 13 months warranty.
Welding Column And Boom - The Comprehensive FAQ Guide
The welding manipulator also called welding column and boom, cross welding, telescopic submerged arc automatic cantilever welding. This product is used for automatic welding of inner and outer circumferential seams and inner and outer longitudinal seams of marine products in boiler, chemical, pipe making and other industries.
The welding column and boom is generally composed of columns, boomms, slewing mechanisms, trolleys and other components. It is a device that sends and maintains the welding head or welding gun at the position to be welded, or moves the flux along a specified track at a selected welding speed.
Do you have a lot of questions about the welding column and boom? We have compiled some common instructions on the use of the column and boom for you.
What Is A Welding Column And Boom?
Welding column and boom is just one of many devices that help you to carry out the welding production process more conveniently.
Sample of what a welding column and boom looks like
As a welding auxiliary machine, the welding column and boom can choose the welding system according to the customer's process requirements. The horizontal arm of the equipment adopts frequency conversion stepless speed regulation, and the speed is stable. The machine head is equipped with an electric cross fine-tuning mechanism to fine-tune the welding position. The lifting of the horizontal arm is equipped with a safety device to prevent chain breakage and sliding, and the rotation of the column is equipped with a brake device, which is safe and reliable.
The welding column and boom is a special equipment that combines a welding rotator and a welding positioner.
It can automatically weld the inner and outer circumferential seams, fillet welds, inner and outer longitudinal seams of the parts.
It has fixed, rotating, all positions and other structural forms.
According to user needs, we can choose the structure and match various welding machines, and add auxiliary functions, such as tracking, swing, monitoring, flux recovery and transportation.
How Does A Welding Column And Boom Work?
The picture of the welding column and boom at work
The welding column and boom is used to move the welder or automatic welding head to the required position for welding, so as to facilitate manual welding, semi-automatic or automatic welding. It can also ensure the stability of the welding process.
When welding workpieces with large diameters, it is usually difficult to reach high heights by manual operation. Therefore, the welding head can be moved to the welding seam with the help of the welding column and boom.
The column and boom has helped a lot in many large-scale welding production operations.
What Are The Parts Of A Welding Column And Boom?
Generally, different versions and types of welding manipulators have different parts.
However, there are several types of components that are common to all types of manipulators, and they will definitely have them.
1. The operating device includes a guide rail, an inclination adjustment mechanism, a vertical guide mechanism, a welding gun clamp and a welding gun. The inclination adjustment mechanism allows the welding gun to rotate positively and negatively around the center.
2. The control device is composed of an electrical control system, which can control the working state of the welding manipulator.
3. The power source device is composed of air cylinders, which are driven by air pressure for power transmission.
4. The process guarantee device is composed of a wire guide mechanism, a wire guide tube and a wire guide nozzle, which can realize the automatic guiding and positioning of the welding wire and guarantee the quality of the welding seam.
Why Should You OPT For A Welding Column And Boom?
Obviously, the welding column and boom can realize automatic welding, thus improving work efficiency and providing greater flexibility. At the same time, the use of the welding column and boom reduces the fatigue of the welder and ensures the consistent quality of the welding operation.
Among them, the manual column and boom makes the movement speed faster through the built-in rotating casters, and the motorized welding column and boom can be operated manually or by a computer. Switching from one workstation to another is no longer as time-consuming and laborious as before. Even the welder can manually transfer the column and boom to any place in the workshop.
Summarize:
1. It allows more mobility during your operations.
2. It provides a safer working environment.
3. It's the ideal equipment for automating your welding operations.
What Are Welding Column And Boom Features?
1. For positioning welding equipment
2. Accurate reach and lift range from 4 feet to 30 feet
3. Rack and Pinion Lifting System-Chainless Lift
4. The base can be fixed, portable or installed on a rail car
5. Kingpin rotation can be used for mast
6. Seam welding of equipment
How to choose the correct and appropriate size manipulator?
To choose the right size of your welding column and boom, you must not only determine the required vertical stroke range and horizontal stroke range, but also determine the load capacity you need the equipment to achieve.
Among them, the horizontal stroke range is selected according to the required arc horizontal limit position. The vertical stroke range is selected according to the vertical limit position of the arc.
Kindly Noted:
1. Model from LH-1515-LH8080, please confirmed before you order.
2. Three structure of the column and boom: Stationary ; Stationary and revolve ; Moving and revolve , Please confirmed before you order.
3. Voltage standard is 380V , 50HZ , 3PH. We can customized other voltage.
4. We can design that the electric box control, the manipulator and rotator together
5. With cross turning for the welding head.
6. We could equip Welding machine(SAW, TIG, MIG) and flux recovery machine.
F A Q:
1. What are the welding methods?
SAW MIG TIG
2. What is the difference between welding methods? How to choose?
SAW: Suitable for thick steel plate
MIG: Suitable for thin steel plate and aluminum plate
TIG: Suitable for stainless steel plate
You can choose the suitable welding method according to the material of the welding workpiece, and our professionals can make recommendations.
3. What is the flux recovery system?
The flux recovery system can heat the flux, transport and recycled.
4. Can your equipment be customized?
Yes. We have a professional design team, which can be customized according to customer requirements.
5. Do you provide warranty?
We provide a 13-month warranty and can provide customers with technical guidance for life.
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