Welding Manipulator For Outside Downward Fillet Flange Welding Boom Welding And Positioning Equipment
The automatic welding center is composed of three series of varieties, including welding manipulator, welding rotator, welding positioner, etc.
And is used in conjunction with DC automatic submerged arc welding machine.
The electrical appliances can be controlled individually or can be controlled in a trinity. Metal structural parts are automatically welded, with convenient and flexible operation, reliable performance, and strong matching.
It is an ideal welding equipment to ensure welding quality and improve work efficiency.
It can be purchased as a set or as a single piece, and can be designed and manufactured according to user requirements.
Product photo:
Specifications:
| Model |
Boom |
Column |
Traveking cart |
Power KW |
| Vertical stroke(A)m |
Horizontal stroker(B)m |
Elevation speed m/min |
Traverse speed m/min |
Max load at extremity kg |
Total height(C)m |
Dimensions
(D)×(E)×H m |
Rail c to c (F)mm |
| LH1515 |
1.5 |
1.5 |
0.3 |
0.12~1.2 |
100 |
2.9 |
1.25×1.2×0.2 |
1052 |
0.91 |
| LH2020 |
2.0 |
2.0 |
0.3 |
100 |
3.4 |
1.25×1.2×0.2 |
1052 |
0.91 |
| LH3030 |
3.0 |
3.0 |
1.0 |
200 |
5.5 |
2.4×1.9×0.4 |
1600 |
2.75 |
| LH3040 |
3.0 |
4.0 |
1.0 |
200 |
5.5 |
2.4×1.9×0.4 |
1600 |
2.75 |
| LH4040 |
4.0 |
4.0 |
1.0 |
200 |
6.5 |
2.4×1.9×0.4 |
1600 |
2.75 |
| LH4050 |
4.0 |
5.0 |
1.0 |
200 |
6.5 |
2.4×1.9×0.4 |
1600 |
2.75 |
| LH5050 |
5.0 |
5.0 |
0.9 |
300 |
7.8 |
2.6×2.1×0.5 |
1798 |
3.5 |
| LH5060 |
5.0 |
6.0 |
0.9 |
300 |
7.8 |
2.6×2.1×0.5 |
1798 |
3..5 |
| LH6060 |
6.0 |
6.0 |
0.9 |
300 |
9.7 |
2.6×2.1×0.5 |
1798 |
3.5 |
Product description:
The welding manipulator also called welding column and boom, cross welding, telescopic submerged arc automatic cantilever welding. This product is used for automatic welding of inner and outer circumferential seams and inner and outer longitudinal seams of marine products in boiler, chemical, pipe making and other industries.
The welding manipulator is generally composed of columns, beams, slewing mechanisms, trolleys and other components. It is a device that sends and maintains the welding head or welding gun at the position to be welded, or moves the flux along a specified track at a selected welding speed.
As a welding auxiliary machine, the welding manipulator can choose the welding system according to the customer's process requirements. The horizontal arm of the equipment adopts frequency conversion stepless speed regulation, and the speed is stable. The machine head is equipped with an electric cross fine-tuning mechanism to fine-tune the welding position. The lifting of the horizontal arm is equipped with a safety device to prevent chain breakage and sliding, and the rotation of the column is equipped with a brake device, which is safe and reliable.
The welding manipulator is a special equipment that combines a welding rotator and a welding positioner.
It can automatically weld the inner and outer circumferential seams, fillet welds, inner and outer longitudinal seams of the parts.
It has fixed, rotating, all positions and other structural forms.
According to user needs, we can choose the structure and match various welding machines, and add auxiliary functions, such as tracking, swing, monitoring, flux recovery and transportation.
The Optional:
Lincoln NA-5 Controller With
Wire Feeder & Welding Torch (SAW)
Lincoln 84 Wire Feeder & Welding Torch (MIG)
The welding manipulator is mainly composed of an operating device, a control device, a power source device, and a process support device.
1. The operating device includes a guide rail, an inclination adjustment mechanism, a vertical guide mechanism, a welding gun clamp and a welding gun. The inclination adjustment mechanism allows the welding gun to rotate positively and negatively around the center.
2. The control device is composed of an electrical control system, which can control the working state of the welding manipulator.
3. The power source device is composed of air cylinders, which are driven by air pressure for power transmission.
4. The process guarantee device is composed of a wire guide mechanism, a wire guide tube and a wire guide nozzle, which can realize the automatic guiding and positioning of the welding wire and guarantee the quality of the welding seam.
The welding manipulator can also assist the use of welding rotator and welding positioner.
Packing and Shipment:
Kindly Noted:
1. Model from LH-1515-LH8080, please confirmed before you order.
2. Three structure of the column and boom: Stationary ; Stationary and revolve ; Moving and revolve , Please confirmed before you order.
3. Voltage standard is 380V , 50HZ , 3PH. We can customized other voltage.
4. We can design that the electric box control, the manipulator and rotator together
5. With cross turning for the welding head.
6. We could equip Welding machine(SAW, TIG, MIG) and flux recovery machine.
F A Q:
1. What are the welding methods?
SAW MIG TIG
2. What is the difference between welding methods? How to choose?
SAW: Suitable for thick steel plate
MIG: Suitable for thin steel plate and aluminum plate
TIG: Suitable for stainless steel plate
You can choose the suitable welding method according to the material of the welding workpiece, and our professionals can make recommendations.
3. What is the flux recovery system?
The flux recovery system can heat the flux, transport and recycled.
4. Can your equipment be customized?
Yes. We have a professional design team, which can be customized according to customer requirements.
5. Do you provide warranty?
We provide a 13-month warranty and can provide customers with technical guidance for life.
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