Manual Screw Adjustment Conventional Tank Rotator
Tank Rotator
MISA supply all kinds of welding rotators, including self-aligning type and conventional type. To learn more about fit-up rotators and anti drift rotators, please contact with our sales team.
* Loading capacity from 2Ton to 2000Ton
* Pipe diameter range from 150mm to 15,000mm
* Power supply customized from 110V to 600V
* Wheels material can be adopted Polyurethane, Metal and Rubber
* Mechanical structure can be design for Self-aligning, Conventional or Hydraulic type
MISA Tank Rotator
Self-aligning tank rotator
self-aligning tank rotator sizes range from 5-100t, this special design allows the tank rotator to be automatically aligned to different vessel diameters
Conventional tank rotator
The conventional tank rotator usually consists of two parts, the driving unit, and the idle unit. The driving unit supplies power to the device and for speed regulation.
Why Choose MISA Tank Rotators?
√ Standard match with CSA & CUL and CE
√ Stable mechanical structure
√ Safety electrical design
√ Special customized loading capacity and dimension
√ Superior warranty and after service
Tank rotators are similar to positioners, in that it's a mechanical means to rotate cylindrical vessels. They minimise handling, increase efficiency, and dramatically improve the quality of workmanship from welders of all skill levels. MISA can supply conventional and self-aligning rotators to suit various sizes of weldments across a variety of sectors. Any steelworks with cylindrical vessels, be it small diameter piping to large industrial cylindrical vessels for windtower production, a tank rotator will be beneficial, sometimes a necessity. If the weldment is cylindrical, a tank rotator will make a huge difference to most welding processes including, SAW, TIG, MIG and ARC.
Tank Rotator - The Comprehensive FAQ Guide
There are thousands, if not millions oftank rotators in the market today. But, if you are looking for the ones that can bring you the best value, you're just in the right page!
For today's guide, we'll discuss all the information you need in figuring out what welding rotators are. Not only that, we will also be bringing you the best welding rotator supplier in the market today!
What is a Tank Rotator?
Tank rotator refers to the circular weldment driven to rotate by the friction between weldment and driving roller to complete the welding of circumferential weld. The welding speed can be adjusted by the rotation speed of the driving roller on the roller frame. The roller shall always be kept on the same axis, so that the workpiece is not easy to deform and slip when rotating. There are three types of adjustable tank rotator: manual screw rod adjustable, manual bolt displacement and electric sliding plate displacement. By adjusting the center distance of the roller, it is suitable for cylinders with different diameters.
Can You Make a DIY Tank Rotator?
Yes, many home welders are attempting to create and produce tank rotators from scratch.
A homemade or a DIY tank rotator without any additional parts.
However, many people are confused in distinguishing between tank rotators and positioners. Welding positioners are the machines you use where you clamp various workpieces, tank rotators rotate, twist, and turn workpieces automatically.
What is the maintenance of tank rotator
1. This tank rotator needs to be cleaned before use. In addition to avoiding aging, rubber rollers should also be kept away from oil and heat. It is best to have a specific person to run and keep this gadget.
2. Before starting, the reducer should be filled with a large amount of 30 # oil, and 30 # oil should also be filled when the ambient temperature is below 0°C.
3. The oil in the reducer needs to be completely replaced after the first month of use, and the engine oil can be replaced every six months thereafter.
4. The roller bed cannot be used as a welding ground to ensure that the bearings are not damaged.
Is it Safe to Purchase Used Tank Rotators For Sale?
Just like any other item or equipment, it's safe to buy tank rotators that have already been used.
An example of a welding positioner that has previously been used
However, you have to look at too few factors about what you'll purchase, too. These factors include:
1.Status or Condition of tank Rotator
Check the wheels of the tank rotator and see if it's already worn out. Although this particular component is replaceable, it'll still add up to your costs, right?
One way to determine if the wheels are in good status is to rotate it without a workpiece. If it jitters and vibrates, you might have to look at the gears behind it. Otherwise, they'll be good to go!
2.How the tank Rotators Are Used
Many companies and businesses overuse tank rotators by using it other than their primary purpose. For instance, if they've been used for heavy-duty applications where the weight and the size of the workpiece exceed the threshold of the tank rotator, there's a big possibility that its gears are already worn out.
3.Price and Rate
You can also check and assess the rate and the price of the used tank rotator. Try to place it side-by-side with a brand new tank rotator and observe if the price difference is substantial.
If it is, conduct a thorough inspection of all the parts and assess their condition.
That brings us to our next question, which is…
What Are the Parts of a Tank Rotator?
Image where you can clearly see the parts and components of tank rotators
The traditional tank rotator is comprised of two (2) parts:
- Idler supporting unit
- Motorized drive unit (power)
When dissected, each of them would have different parts, too!
Idler Supporting Unit
The idler support, or more commonly referred to as the "base" is the part that carries the wheels or the mediums that perform the rotation or the twisting of the workpiece.
Parts of the idler supporting unit include:
- Drive turning roll
- Driven wheel frame
Motorized Drive Unit
Akin to the idler supporting unit, the motorized drive unit is also comprised of different parts and components.
For the benefit of everyone, the motorized drive unit is the part of the rotator that gives off the power and the energy to make the tank rotator work.
The controller and the motor are two (2) of the most important parts of the motorized drive unit.
These are the parts of a tank rotator. Some tank rotator manufacturers and suppliers might add too few parts and components to complement it, but these are the parts of a traditional rotator.
What Benefits Can You Get From Using Tank Rotators For Welding?
Using tank rotator for welding can give you the following benefits and advantages:
Faster and Speedier Production
Your tank rotators can help you get even to the most awkward and complicated parts. This makes production faster, more urgent, and hastier.
Stable and Consistent Welds (For Bulk Welds)
Tank rotators can set your workpiece in place without it being misaligned. What does this mean for you?
Whenever you perform the weld, the rotator can move it more consistently with more stability; this makes all your welds exactly the same without any irregularities.
Safety and Security of Welders
Imagine welding a 50-ton pipe fitting; isn't it dangerous for your welders? What happens when it gets mishandled?
Using tank rotators dramatically increase the safety and security of your welders. It has been proven and tested.
Higher and Better Quality of Welds
Your welders wouldn't anymore worry about how to handle the workpiece. With this, they can focus on the welding procedure itself, creating better and higher weld quality
Which Industries Can Find it Beneficial?
Many industries can find the use for tank rotators beneficial. But among the most common that really utilize it are:
Metalworking and Fabrication Industry
Construction Industry
Oil & Gas Industries
Petrol Chemical Industry
Power and Generation Industries
Nuclear Industry
Oftentimes, industries that utilize heavy pipes and tubes find the best use for it. But, it can also be used in the automotive industry (i.e. creation of tanks, etc.)
Tank Rotators vs. Welding Positioners
Now comes the big question - the question that almost everyone gets confused at. What's the difference between a welding positioner and a welding rotator?
A sample image of what a welding positioner looks like
A welding rotator is a type of machine that can help automate your welding. You can use it for items and workpieces that are cylindrical or round in shape to rotate, twist, and spin it automatically, allowing the welding head to be stagnant in just one (1) position.
On the other hand, a welding positioner is an auxiliary welding equipment that can rotate, reposition, and realign the workpiece. With a welding positioner, it can allow the welder to just remain in a single place while welding, without going back and forth to achieve the desired position.
Tank rotators rotate workpieces, parts, and components; welding positioners reposition it so that the welder exerts less effort.
Tank Rotators vs. Welding Turntables
Akin to what welding positioners are, welding rotating tables or welding turntables also aid in whatever welding processes you want and need.
A sample image of what a welding turntable looks like
It's easy to differentiate the two (2). As a matter of fact, here's how you can determine it.
Welding turntables are tables that spin, rotate, or twist in whatever 360-degree direction you want it to face.
It's easy and simple to differentiate them because welding rotators would usually have wheels to assist in the rotating or the spinning of the cylindrical workpiece. Turntables, on the other hand, are tables that assist in the spinning or the rotating of the workpiece.
What Welding Processes Can Tank Rotators Assist?
Welding Processes Can Welding Rotators Assist
You can use welding rotators if you are to perform any of the following welding procedures:
Sub-Arc Welding (SAW)
Tungsten Inert Gas (TIG) Welding
Metal Inert Gas (MIG) Welding
Whatever welding procedure you need, using a tank rotator can help you drastically.
What is the Usual Price of a Tank Rotator?
Most manufacturers don't broadcast the price of tank rotators because they're expensive. However, to give you a gist of how much the average price is, you can think of it in between $10,000 to $30,000.
The price, of course, would depend on the size and the functionality you need with it. So, it's best to check with the manufacturer of your choice.
How to Find the Best Tank Rotator Supplier
Landing on the best tank rotator manufacturer is always tricky. Apart from the fact that almost all manufacturers today offer the same deals, anyone can easily be deceived by fakes and counterfeits.
For you to avoid it effectively, you can refer to the following points:
Check Reviews and Client Feedback
One of the foolproof ways of determining whether or not a tank rotator supplier is reliable is by checking what their previous clients have to say to them.
Most, if not all tank rotator suppliers post their clients' feedback on their website. This is to front what other businesses have to say to them, as well as to give future clients the assurance that they are legit.
It's a good platform that you can start to look at in determining whether or not a tank rotator manufacturer is trustworthy or not.
Try to Contact the Tank Rotator Manufacturer
You wouldn't actually know anything about a supplier unless you contact them.
By giving them a buzz, you can determine too few factors about how they do their business. You can check and assess their level of urgency by noticing how fast they respond to messages and inquiries; you can have a feel of what it's like to do business with them; and many more!
A single conversation with them can help you grab a feel on what it's like to work with them.
Check Their "About Us" Section
Last but definitely not least is by checking their website and navigating to the About Us section that they have.
This section can be the literal game changer of your patronization. If you deem that they're excellent in terms of doing what the do best, don't hesitate to give them a call.
On the other hand, if you weren't able to find what you were looking for, try contacting and initiating a conversation with them.
You don't really have to spend hours background checking companies to know if they're legitimate or not. By doing these three (3) things, you can shave off hours of you inspecting and checking everything.
Can You Trust MISA's Tank Rotators?
Being the best in the tank rotator manufacturing and production industry, yes, it's safe to say that you can definitely place your full trust in MISA for all your tank rotator needs.
Our company was successful in combining research & development, to sales, marketing, and even the inculcation of advanced machinery and equipment.
Wherever country you are in and whatever type of business you're involved in, you can always bank and trust us here at MISA to guide and assist you!
Other Products We Offer
Apart from our tank rotators, you can also entrust the production of other welding equipment to us such as CNC gantry milling machines, drilling machines, lathes, welding positioners, and many more!
We're equipped with the most skilled, experienced, and adept staff members comprised of experts and professionals in the electrical, welding, production, and even assembly sectors!
What Tank Rotators Can MISA Offer?
MISA is one, if not the most comprehensive tank rotator supplier in the country. We're skilled and more than capable of providing and supplying all types of tank rotators from conventional and traditional tank rotators, self-aligning tank rotators, drift - to fit up rotators, and many more!
You will never experience a shortage of what you need when you decide to work with us here at MISA!
Contact us today and we'll offer you a good price! Not only that, we'll immediately give you a free quotation or a free estimate of all the products you need!
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